Overview

A leading waste transfer company specialising in the efficient and environmentally responsible transportation of waste materials. Committed to sustainability, decided to invest in electric vehicles (EVs) for its fleet to reduce carbon emissions. To support the transition, they sought a reliable and efficient charging solution for their electric waste collection lorries.

Our Solution

After thorough research and consultations with industry experts, the waste recycling company chose the Virta Global CSMS solution, the Alpitronic HYC 150kW DC electric vehicle charger and EVlution for the installation works. The Alpitronic HYC 150 charger was selected for its robust design, high power output, and compatibility with the charging requirements of heavy-duty electric lorries. The Virta CSMS was chosen not only for its reliability and functionality but also for Virta’s added expertise in the fleet charging solutions marketplace. We at EVlution developed the electrical design, layout and programme followed by the mechanical, electrical and civil installation, commissioning and electrical testing of the charger.

The site is a highly industrial area with lots of heavy plant movements, noise and dust. Our standard RAMS in conjunction with the job specific RAMS were utilised alongside our daily risk assessments during the delivery of the installation.

For various reasons the client requested that the job be delivered as a temporary installation enabling the movement of the charging unit to a new location in the future. For this reason, the supply cables were installed above ground. This required a cable bridge over a pedestrian walkway for the 75mm2 4 core SWA cable. Additionally, to ensure the earthing arrangements met the required standards an earth mat was installed under the charger base foundation. Heavy duty impact protection was required to protect the charger form large vehicle movements.

“We found the team at Evlution to be incredibly flexible and professional, the team worked safely and efficiently completing the works in the required time scale. I’d certainly recommend them for any EV charging installs”

Rob McCabe, Technical Plant Engineer Recycling and Recovery UK

Key Features of Alpitronic HYC 150kW

  1. High Power Output: The Alpitronic HYC 150kW provides a powerful and rapid charging capability, ensuring quick turnaround times for lorries in need of charging.
  2. Modular Design: The charger’s modular design allows for easy scalability, enabling the client to expand their charging infrastructure as the electric vehicle fleet grows.
  3. Compatibility: The HYC 150kW is designed to support various charging standards, making it compatible with a wide range of electric vehicles.
  4. Reliability:Both Virta and Alpitronic are known for their reliable and durable charging solutions. The HYC 150kW is designed to withstand heavy usage, ensuring minimal downtime for the charging stations.

Installation Process

The installation and commissioning process involved collaboration between the client, Virta, Alpitronic, and the EVlution certified installation team. The following steps were undertaken:

  1. Site Assessment: A thorough assessment of the charging site was conducted to determine the optimal location for the charger and to ensure compliance with safety and regulatory standards, power availability and cost of installation works.
  2. Electrical, Mechanical Civil and layout designs.
  3. Production of Programme, RAMS and Safe Systems of work.
  4. Electrical Infrastructure Upgrade: The existing electrical infrastructure was upgraded to accommodate the high power requirements of the Alpitronic HYC 150kW charger. This included the installation of appropriate mains switches, cable management and cabling.
  5. Charger Installation: The HYC 150kW charger was installed following the manufacturer’s guidelines and commissioned by our Alpitronic approved commissioning team.
  6. Integration with Virta’s CSMS: The charger was integrated with Virta’s CSMS, allowing for seamless monitoring, control and management reporting of charging activities.
  7. Training and Handover: In conjunction with Virta, training sessions were conducted for operational staff to ensure they were familiar with the charger’s features and the CSMS capabilities and operation.

The End Result

The installation of the Alpitronic HYC 150kW DC electric vehicle charger has provided the client with a reliable and efficient charging solution for their electric waste collection lorries. The high power output and modular design ensure that the charging infrastructure can adapt to the company’s growing fleet of electric vehicles. The integration with Virta’s CSMS enables the client to monitor, repot and optimise charging activities, contributing to a more sustainable and efficient waste transportation operation.

The successful installation of the Alpitronic HYC 150kW DC electric vehicle charger has positioned the client as a pioneer in sustainable waste transportation. The reliable and scalable charging solution, coupled with the market leading CSMS not only meets the immediate needs of the electric lorry fleet but also allows for future expansion with high class management reporting supporting the businesses ESG goals. This case study showcases the importance of selecting the right charging infrastructure and installer to support the transition to electric vehicles in the waste management industry.